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Growth and profitability are key words in the long term investment
policy of the Gerdau Group. In 2002, the principal expansion
move confirmed this guideline: the merger of the Group's North
American operations with those of Co-Steel will bring synergy
gains of approximately US$ 23 million. The operation, concluded
in October, resulted in the creation of Gerdau AmeriSteel,
the second largest producer of long steel in the region, which
generated savings of US$ 5 million in just three months.
The transaction involved seven Gerdau units - two in Canada
and five in the United States - and Co-Steel's three mills
and its stake in the steel-maker Gallatin. The Group holds
67% of the new Company, with other shareholders retaining
33%.
During 2002, the Group's investments totaled US$ 463.8 million,
of which 55.6% went towards the acquisition of stockholdings
and 44.4% to the modernization of units and acquisition of
new permanent assets.
One of the highlights for the year was the new position of
Açominas, in which the Group is now the majority stakeholder
with a qualified majority under the terms of the stockholders'
agreement. In February, agreement was reached to purchase
the 17.7% of capital stock belonging to Agropecuária
Senhor do Bonfim, a company controlled by Banco Econômico.
Of the total sum involved in the operation, US$ 143.9 million
was recorded in the 2001 balance and US$ 38.2 million in 2002.
In the same month, an agreement with Natsteel, a company that
was part of the controlling block, allowed Gerdau to purchase
an additional 24.8% stake for US$ 211.6 million, which was
paid in October. With these two investments, the Group's stake
reached 78.9%, giving important competitive advantages in
terms of operating flexibility and the privileged location
of the mill in Ouro Branco, state of Minas Gerais, Brazil.
To service the civil construction market, the Group invested
in the expansion of technologies that boost on-site productivity,
expanding rebar fabrication services in Brazil and Uruguay
and in Chile, where production of welded wire mesh was also
begun.
The project for the construction of a new steel mill in the
state of São Paulo, to service the same sector, was
postponed for a year due to the effect of the energy crisis
and falling domestic demand, factors that limited economic
growth in 2001.
In the United States, the Gerdau Group purchased a drawing
mill from Republic Technologies International LLC in a public
auction. Located in Cartersville, Georgia, the mill has the
annual capacity to process 60,000 metric tons of round, square,
flat and hexagonal cold drawn bars for industry.
In
the energy sector, Gerdau assumed control of the Dona Francisca
hydroelectric plant in Rio Grande do Sul, Brazil, in which
it already held a 21.8% stake. The decision to increase its
stake to 51.8% was based on a series of analyses regarding
the economic perspectives for growth in the business.
MAIN INVESTMENTS IN EXPANSION AND MODERNIZATION OF
MILLS
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Açominas
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The
installation of a rolling for structural shapes with
an annual capacity of 440,000 metric tons allows the
unit to offter the civil construction market a more
diversified product line in Brazil. The implementation
of a new wire rod rolling mill with an annual production
capacity of 550,000 metric tons is also progress, an
investments of US$ 76 millions. Also in, 2002, the installation
of the turbo-generator was completed. Its purpose is
to use the excess gases resulting from the production
process to generate energy. Açominas currently
produces 75% of the eletric power that it consumes.
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Gerdau
Aços Finos Piratini
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The
modernization of rolling mill 1 increased the surface
and dimensional quality of medium and and heavy bars
with gauges over 45 mm, exceeding the requirements of
the German DIN standart. In 200,, the eletric arc furnace
will be modernized, increasing the melt shop capacity
by 15%.
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Gerdau
Riograndense
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Improvements
in the rolling mills resulted in increased metalic yield
end equipment efficiency.
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Gerdau
Cosigua
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The
unit's range of products was increased with the manufacture
of light structural shapes for steel structures and
roofing. In addition, new exits were in installed in
rolling mills 1 and 2 to increase both productivity
and product quality. Galvanizing was also expanded with
the increased production of agricultural products.
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Gerdau
Divinópolis
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The
updating of the medium bar rolling mil's drive and eletronic
control systems will imporve equipment performance starting
in 2003.
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Gerdau
Açonorte
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The
installation of new equipament will modernize the welded
mesh factory and improve is installed capacity and productivity.
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Gerdau
Usiba
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The
installation of a new continuous casting unit, initiated
in 2002, will be completed in 2004. The equipment will
provide a 20% increase in melt shop output, in addition
to improving product quality and reducing operating
costs.
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Gerdau
AZA
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Investments
were primarily aimed at the optimization of rolling
mill productivity, the reducrtion of costs and the improvement
of product quality. Improvements in storage warehouses
and product loading resulted in operational excellence
and better customer service.
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Gerdau
Laisa
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The
refurbihing of the continuous casting unit, initiated
in 2002, will enable the production of larger section
billets (from 100 X 100 mm to 120 X 120 mm) for greater
productivity at the melt shop and rolling mill.
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Gerdau
AmeriSteel Cartersville
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A
nova área de embalagem automática e estoque
de laminados irá otimizar a logística
da usina.
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Gerdau
AmeriSteel Charlotte and Gerdau AmeriSteel Knoxville
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The
implementation of new drive and eletronic control systems
for the rolling mills in the two units will increase
both productivity and produtc quality.
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Gerdau
AmeriSteel Jackson
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The
complete refurbishing of the continuous casting unit
will reduce losses and improve product quality.
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Gerdau
AmeriSteel Cambridge
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The
operating performance of the melt shop was expanded
with the installation of a new gantry crane.
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