“In 2006 we strengthened our vision of becoming
a global steel company among the most profitable
in the sector. We maintained a strategy of continued
expansion of productivity, efficiency, and scale”
Record profits
For the Gerdau Group, 2006 was a very positive year.
Not only was the global steel arena favorable, but the
results show that we were able to expand our operations
and achieve new levels of efficiency. Gerdau Group
production grew 13.9%, which is higher than the
global average of 8.8%. Net sales revenues during
the same period reached R$ 27.5 billion, 7.2% more
than the previous year. In US dollars, net sales revenues
increased 17.4% to US$ 12.9 billion. This resulted
from the 8.7% increase in value of the Brazilian currency,
the real, against the US dollar. Net profit reached
R$ 3.5 billion – an increase of 7.6%.
In 2006 we strengthened our vision of becoming
a global steel company among the most profitable
in the sector. We maintained a strategy of continued
expansion of productivity, efficiency, and scale with
ongoing investments in technology and human
resources. We also looked for growth opportunities
with the clear determination of being one of the
steel industry’s consolidators.
Gerdau Group enters Europe
During this time, the Gerdau Group moved into new
markets with the acquisition of 40% of Sidenor (Spain),
which was concluded in 2006, and of Siderperu
(Peru). Furthermore, Sidenor acquired control of the
Spanish company GSB Acero as part of the growth
strategy in the European specialty steel sector. We
also made advances in North America. We expanded
our presence in the Midwest of the United States
by purchasing Sheffield Steel Corporation, a plant
in Oklahoma. We also reached the country's West
Coast by acquiring control of the Pacific Coast Steel
joint venture in California. Gerdau Ameristeel Corporation,
the company responsible for the Gerdau Group's
operations in Canada and the United States, has
a strong presence in the eastern part of both countries.
To maintain business competitiveness, Gerdau
Ameristeel announced the deactivation of the melt
shop at Perth Amboy, New Jersey at the end of 2006.
The rolling mill operation at this unit was retained
at its current production levels of approximately
500,000 metric tons of wire rod annually. Since
the closing down of the melt shop, Perth Amboy
has been supplied with steel from other Gerdau
Ameristeel units.
In Brazil, production capacity grew more than 20%
in 2006 compared with 2005. Gerdau São Paulo
was inaugurated. It is the Group's first new mill to be
built in the country for 25 years. Gerdau São Paulo
is capable of producing up to 900,000 metric tons of
steel a year. We also began work on a new blast furnace
at Gerdau Açominas that will raise the steel production
volume from 3 million to 4.5 million metric tons.
We are continually working on increasing our
operational efficiency and productivity. This is only
possible through investments in updating technology,
through advanced management practices, and by
continually training our employees. These factors
place us among the best steel companies in the
world and single us out in the market through the
quality of our products and services. Our constant
striving for improvement resulted in outstanding
levels of profitability during both favorable and
difficult times.
The Gerdau Group not only wants to be an international
company, but also an organization without borders.
This means being a global steel player in terms of
processes, quality, services and productivity. We are
reaching this objective with the support of a consistent
strategic planning structure and by using the Gerdau
Business System (GBS), which allows the best
international practices in operational or functional
processes to be replicated in all operations.
Governance and sustainability
We have also sought a continual evolution of the
Group's corporate governance. In January 2007,
André Gerdau Johannpeter became the chief
executive officer (CEO) in my stead and Claudio
Gerdau Johannpeter was appointed chief operating
officer (COO). Both were formerly executive vice
presidents. Furthermore, former senior executive vice presidents
Frederico Gerdau Johannpeter and Carlos Petry and
I will now serve only on the Board of Directors.
This change began in 2000 and was gradually
implemented until three important objectives had
been reached: the consolidation of the Board of
Directors with the participation of external members;
the consolidation of the Executive Committee made
up of a new generation of managers; and the fulfillment
of shareholders' expectations in maintaining a modern
and professional corporate governance system.
The Gerdau Group's good practices policy also includes
adopting strict international standards in its operations.
In the area of safety, for example, ever more demanding
targets are set in an effort to achieve a zero accident
index. Some industrial areas have already been
operating for almost 20 years without a single lost-time
accident. Unfortunately, there were still three
deaths in 2006 despite our efforts. This shows that
there is still room for improvement and that we must
continue to seek an accident-free environment.
Safety is a priority of the organization's culture,
as expressed in the values of the Gerdau Group.
We believe in the transforming power of people
and their contribution to the growth of a business.
That is why we invest in training our professionals
and preparing them for a global presence. The
resources made available for these activities
totaled R$ 40.3 million in 2006.
We also worked at building a consistent, transparent,
and long-lasting relationship with our employees. In
North America, Gerdau Ameristeel continued working
towards the resolution of its union agreements. In
2006, the company reached agreements at the
Manitoba Metals (Canada) scrap collection and
processing unit during the third quarter, and Gerdau
Ameristeel Perth Amboy (United States) in the fourth
quarter. In March, 2007, new agreements were reached
in the United States in Beaumont (Texas), St. Paul
(Minnesota), and Wilton (Iowa). The negotiations are
progressing and the company remains optimistic
about the prospects of reaching agreements at the
other North American units, and of reconciling the
interests of both parties.
Our community service included an investment
in the people living in the vicinity of Gerdau plants,
through participation in 817 social actions. A great
contribution has been made by the Gerdau Institute,
which supports initiatives focused on knowledge
sharing, whether by formal teaching, culture,
entrepreneurship, sports, or in other ways. We are
always trying to go beyond simply allocating resources.
We want to establish integrated solutions between
Gerdau Group businesses, governmental institutions,
private initiative, and civil organizations. We understand
that this is the way to make our actions long lasting
and expandable.
“The new generation of officers will have a great
challenge ahead of them. They will have to stay on
the growth and profitability path taken by the Group
for a century”
Concerning the environment, we are constantly working
to reduce the impact of our industrial activities. This has been our practice over the years and in 2006
we invested US$ 78.8 million in environmental
technologies of which 77% was for air quality
protection systems.
We also had a high recycling rate: today the Gerdau
Group is one of the largest recyclers in the world,
reusing 10.4 million metric tons of scrap metal
every year – the main raw material in the production
process. The consumption of scrap metal brings
benefits such as reduced carbon emissions, streamlined
processes, energy savings, more competitive costs,
and increased productivity.
The future
The prospects for the coming years point to a growing
demand for steel as a consequence of global economic
development. Based on this expectation, US$ 4 billion
will be invested in improvements and expansions
over the next three years, which does not include
possible acquisitions. Our low indebtedness and
high cash generation make it possible for the
Gerdau Group to expand consistently and safely.
We know that the new generation of officers will have
a great challenge ahead of them. They will have to stay
on the growth and profitability path taken by the Group
for a century. To meet this objective they will need
to combine the practice of teamwork with an
atmosphere of open dialog among the different
levels of the organization. These hallmarks,
important elements in the continuing corporate
development, have been laid down by the main
leaders of recent decades. The group of officers
completing the current cycle was the one directly
responsible for the leap in steel production seen
over the last 30 years, from 840,000 metric tons
in 1977 to 15.6 million metric tons today. We cannot
help but express our gratitude for their invaluable
contribution. In the same way we are grateful to our
employees, whose enthusiasm has made the Gerdau
Group an outstanding organization, and for all of those
who have always supported us, our customers,
shareholders, suppliers, financiers, and the community.
Jorge Gerdau Johannpeter
Chairman of the Board of Directors
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